Engineered for Seamless Metal-to-Plastic Bonding, Zero-Flash Insert Sealing, and Extreme Dimensional Stability
Custom High-Precision Insert Molding & Multi-Material Overmolding Tool (2K / Transfer Tooling)
| Recommended Resins | PC, ABS, PC+ABS, PA66+GF, POM, PBT, PMMA, TPU, PEEK (RoHS / REACH) |
|---|---|
| Tooling & Molding | Precision Multi-Cavity Tooling, Cold/Hot Runner, High-Gloss Molding, 2K Insert Overmolding |
| Tooling Precision | ±0.01 mm (High-speed CNC, Mirror Spark EDM, Slow Wire Cutting) |
| Secondary Finish | SPI A2 Mirror Polish, VDI / MT Texture Grain, Silk-Screen Printing, Vacuum Metalizing |
| T1 Sample Lead Time | 15 – 25 Working Days (DFM Analysis delivered within 24 Hours) |
| Quality Assurance | 100% CMM Dimension Verification, Color Spectrophotometer, FAI Report |
Part Details & Engineering Gallery
Close-up views of mold fitting, surface finish, and precision structure.
Capability & Engineering Review
Key Selling Points & Value Proposition
Zero-Flash Sealing & Anti-Crush Insert Protection
Engineered with high-precision shut-off zones and elastic preload mechanisms, perfectly locking metal pins, threaded brass bushings, terminal pins, and circuit substrates without resin leakage or insert deformation.
Superior Multi-Material Chemical & Mechanical Interlocking
Specialized in rigid-to-soft combinations (PC+TPU, PA66+TPE, ABS+Silicone) and metal-plastic encapsulation (Stainless Steel / Brass / Aluminum + PBT/PEEK), achieving high peel strength and IP67/IP68 waterproof hermetic seals.
Beryllium Copper Inserts for Rapid Heat Dissipation
Equipped with high-hardness Beryllium Copper (BeCu) / Ampco alloy core inserts and multi-circuit conformal cooling to eliminate localized heat accumulation, cycle time lag, and part warpage.
Micro-Positioning Tolerance (±0.005 mm)
Built with high-rigidity heavy-duty guide pillars, high-precision guide bushes, and tapered interlocks, ensuring micron-level repeatability for manual insertion or automated robotic pick-and-place systems.
Advanced DFM & Thermal Shrinkage Simulation
Comprehensive DFM analysis accurately simulates differential thermal expansion between metal inserts and polymer resins, preventing gate pressure displacement, weld line weakness, and residual stress cracking.
Quality Assurance & Rigorous Testing
Insert Fit & Preload Verification: 3D CMM optical verification on all insert nesting pockets to guarantee tight seal without mechanical crush.
Bonding Strength & Pull-Out Testing: Mechanical tensile, torque resistance, and peel-off testing on metal-plastic interfaces.
Hermetic & Ingress Protection Testing: Air-leakage testing and IP67/IP68 waterproof seal validation on overmolded electronic housings.
Full FAI & CPK Reporting: Complete CMM dimensional inspection and CPK capability reporting for mission-critical automotive and medical tolerances.
? Take Your Insert & Overmolding Project to the Next Level
Upload Your 2D & 3D CAD Files for a Complete Feasibility Review & 24h Quote
Accepted Formats: STEP (.stp), IGES (.igs), Parasolid (.x_t), DWG, PDF
Engineering Deliverables: Free DFM analysis, gate/venting layout recommendation, insert tolerance matching evaluation, and itemized quotation within 24 hours.
Direct Link: [Submit Your RFQ / Consult with Tooling Engineers]